X100a automatic cut and clamp film pallet wrapper, let workers don't need to manually cut film and put film on pallet any more, cut & clamp fim system will do it automatically .
1. Pallet grip system: film bottom narrowed to become film rope, film rope grip to pallet & products during wrapping.
2. During transporting, donn't need worry the products fall down when the pallets get violent vibration.
3. If the forklift damage the film on the bottom of pallet, the film will not break.
4. Pallet bottom grip and whole journey grip rope system can be instead of the horizontal strapping machine
1. Maximum up to 380% pre-stretch rate
2. Minimum the value of each meter of stretch film
3. Standard constant releasing film
4. Fixed-pointed wrapping quantitative use film
This function can set different wrapping circles, wrapping force at any height that you want. Maximum one pallet can set 9 layers. Normal machines' wrapping force from bottom to top is the same in market, and they cannot stop or achieve reinforce wrapping function during wrapping.
SIEMENS PLC
SICK proximity switch
AUTONICS photoelectric switch
WEIDMULLER terminal block
SIEMENS Inverter
OMRON 24DC supply
1. Safety device under film carriage to protect the foot or head of the operator
2. Transparent board makes it easy to find problem without opening door
3. Up and down belt deviation and demaged alarm system. Alarming in time to avoid carriage dropping down.
1. Smart Wasp X100a with LED indicator on fully automatic pallet wrapping machine
Ready for work--Blue color
During working--Green color
Alarm--Red color
2. Touch screen guide the user how to operate fully automatic pallet wrapping machine.
If alarm appears, toch screen will show you how to solve problem.
1. High efficiency and low electricity consumption, convenient in operation.
2. The wrapping type and times can be designed on customers' requirements.
3. Photoelectric sensor test pallet height automatic
4. Auto reset of the turntable, do not require an operator
5. Pre-stretch ratio: 300%
6. Programmable control and frequency converter is available.
7. PLC control ,manual optional. Wrap cycle (top, bottom, reinforcement) adjustment.
Variable lift speed/ film tension control. Film up/down controls.
8. Pallet stretch wrapping machine soft start and soft stop.
9. Suitable for heavy pallets
10. Remote control system, fully automatic cut and clamp film
11. Automatic Pallet Stretch Wrapping Machine helps you increase your production rates and reduce labor costs.
Electric pressurizing system is adopted to prevent the scattering and displacement during the winding process of goods, and the pressurizing stroke is 500mm-2000mm.Compared with the traditional pneumatic pressure, the range is doubled, suitable for a wider range.
| Model | SMART WASP X100a | Spare Parts | Brand | ||||||||
| maximum wrapping speed | 20-25 loads/hour | Inverter | SIEMENS | ||||||||
| Load Size Diagonal | 1753mm | Sensor | SICK(Germany) | ||||||||
| maximum Wrapping Height | 2400mm | PLC | SIEMENS | ||||||||
| Turntable Speed | 0-12RPM(Adjustable) | Travel Switch | OMRON(Japan) | ||||||||
| Turntable Size | 1650mm | Motor | GPG(Taiwan) | ||||||||
| Turntable Drive | 1PH | Touch screen | SIEMENS/X-LINE | ||||||||
| Film Cut and Clamp | Automatic | Switch | SIEMENS | ||||||||
| Intelli-Sensor | Standard | Position switch | OMRON(Japan) | ||||||||
| Standard Film Width | 500mm | ||||||||||
| Constant Film Delivery Force | Standard | ||||||||||
| Standard Pre-Stretch | 300% pre-stretch | ||||||||||
| Wrap Force | Variable (Electric) | ||||||||||
| Film Capacity | 250mm Diametery | Special Process | Introduction | ||||||||
| Film Delivery System | Power Roller -Stretch Plus | Frame | Steel+ABS | ||||||||
| Film Rope System | Standard | Printing | Metallic Paint | ||||||||
| Integrated Scale | Optional | Fall-proof | Inside Safety Belt | ||||||||
| Machine Weight | 680KG | Cutting | Laser | ||||||||
| Machine Size | L:2800mm W:1650mm H:2745mm | Turntable Roller | Double Nylon Roller | ||||||||
| Remote Control System | Have | Up&Down Drive | Belt | ||||||||
| Voltage | 220/110V/50HZ | Up&Down Guideway | Double Balance Device | ||||||||
Fully Automatic Pallet Wrapping Machine vs Semi Automatic Pallet Wrapping Machine
A pallet wrapping machine, also known as a stretch wrapper, is used to secure and stabilize palletized loads for storage or shipment. There are two main types of pallet wrapping machines: fully automatic and semi-automatic. Let's compare the two:
Fully Automatic Pallet Wrapping Machine:
●Operation: A fully automatic pallet wrapping machine is designed to work without human intervention once the load is placed on the machine. It typically includes a conveyor system that automatically moves the pallets into and out of the wrapping area. The entire wrapping process, including film application, stretching, and cutting, is automated.
●Efficiency: Fully automatic machines are highly efficient, as they can wrap multiple pallets continuously without manual assistance. They are suitable for high-volume operations where a large number of pallets need to be wrapped in a short time.
●Cost: Fully automatic pallet wrapping machines are generally more expensive than semi-automatic ones due to their advanced features and automation capabilities. However, they can provide long-term cost savings by reducing labor requirements and increasing productivity.
●Complexity: These machines are more complex to operate and maintain due to their advanced automation systems. They may require skilled technicians for setup, troubleshooting, and repairs.
Semi Automatic Pallet Wrapping Machine:
●Operation: A semi-automatic pallet wrapping machine requires some manual intervention to load and unload the pallets. The wrapping process, including film application and stretching, is typically performed automatically, but the operator needs to attach the film to the pallet and start the wrapping cycle.
●Flexibility: Semi-automatic machines offer more flexibility than fully automatic ones, as they allow the operator to adjust the wrapping parameters based on the specific load requirements. This can be beneficial when dealing with various load sizes, shapes, or fragile items.
●Cost: Semi-automatic machines are generally more affordable than fully automatic ones. They are suitable for operations with moderate wrapping needs that do not require continuous, high-speed wrapping.
●Ease of use: Semi-automatic machines are relatively simple to operate and require minimal training. They are suitable for businesses that have less frequent wrapping needs or variable load sizes.
The choice between a fully automatic and semi-automatic pallet wrapping machine depends on various factors such as the volume of pallets to be wrapped, desired automation level, budget, and specific requirements of the operation. High-volume operations with consistent load sizes and a need for maximum efficiency may benefit from fully automatic machines, while businesses with lower volume or variable load sizes may find semi-automatic machines more suitable.
More Automatic Pallet Stretch Wrapping Machine
FAQ about Fully Automatic Pallet Wrapping Machine
1. what‘s the mast height of the machine?
X100a Automatic Pallet Stretch Wrapping Machine mast height is 2650mm,and the max packing height is 2400mm,if you pallet over 2400mm, you need to choose a mast height of 3400mm, the max packing height is 3200mm
2. How to choose a control system?
X100a pallet wrapping machines all use Siemens control
system. Top-brand spare parts ensure a longer machine lifespan.
3. what's the turntable size?
The standard turntable size is 1650mm .1800 mm
4. What temperature can be use?
the standard machine need > 0 degrees
if <0 degree, need tell us , we need to use a special motor for machine
5. What's the thickness of turntable steel and use what cut the steel?
turntable steel 10mm , and use water cutting technology, do not use laser cutting.
6. What's the max weight that can be used?
our standard pallet stretch wrapper max load weight of 2000KG , and above 2000KG we need to change to a steel roller under the turntable, standard machine uses a plastic roller.
7. ramp and weighing scale weather can provide
yes, the ramp and weighing scale is optional
8. weather need an air compressor for the machine?
No need
Automatic pallet stretch wrapping machines are widely used in various industries for the efficient and secure wrapping of palletized loads. Here are some common applications of automatic pallet stretch-wrapping machines:
Warehousing and Distribution: In warehouses and distribution centers, automatic pallet stretch wrappers are used to wrap pallets of goods before storage or shipment. The machines ensure that the loads are tightly secured and protected during handling, transportation, and storage, minimizing the risk of damage or shifting.
Manufacturing: Automatic pallet wrapping machines play a crucial role in manufacturing facilities where goods are produced and shipped in bulk. They help streamline the packaging process by automating the wrapping operation, reducing the time and effort required to prepare palletized loads for shipment.
Logistics and Transportation: In the logistics and transportation industry, where palletized loads are frequently moved from one location to another, automatic stretch wrapping machines are used to stabilize the loads and prevent them from shifting or toppling during transit. This ensures the safe and intact delivery of goods to their destination.
Retail and E-commerce: Automatic pallet wrapping machines are utilized in retail and e-commerce warehouses to secure palletized goods before they are dispatched to stores or shipped directly to customers. By properly wrapping the pallets, the machines ensure that the products remain intact and presentable, enhancing the overall customer experience.
Food and Beverage Industry: Automatic stretch wrapping machines find applications in the food and beverage industry for wrapping pallets of perishable goods, such as fruits, vegetables, beverages, and dairy products. The machines use food-grade stretch film to maintain the freshness and quality of the products, while also ensuring proper hygiene standards.
Pharmaceuticals and Healthcare: In the pharmaceutical and healthcare sectors, automatic pallet stretch wrappers are used to wrap pallets of medical supplies, drugs, and other healthcare products. The machines provide a secure and contamination-free packaging solution, ensuring the integrity and safety of the products.
Cold Storage and Freezing Facilities: Automatic pallet stretch wrapping machines are commonly used in cold storage and freezing facilities to wrap pallets of frozen or refrigerated goods. The machines are designed to operate in low-temperature environments and can effectively secure the loads even in extreme conditions.
Automatic pallet stretch wrapping machines offer significant advantages in terms of efficiency, load stability, and labor savings. Their applications extend across various industries where palletized loads need to be wrapped securely and efficiently, improving the overall supply chain operations.
